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3D Barcodes – the next level of barcode evolution

January 27, 2014

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Barcodes started out as just ideas and concepts in the 1950s and 60s, and since then have grown and developed to become a global necessity. Linear or one-dimensional barcodes were the first of its kind, and these are the ones we see on millions of products on a day to day basis which allow them to be scanned and monitored. Two-dimensional barcodes were then introduced, and while some of them offer the same principle of scanning items, these 2D barcodes can hold a significantly larger amount of data.

What the general public may be unaware of (until now) are 3D barcodes. Manufacturing companies were looking for a method to improve the marking, tracking and inventory of the different parts of their products while they were still in the manufacturing process. 1D and 2D barcode labels unfortunately proved impractical due to high temperatures in factories, causing them to melt, as well as a range of chemicals that hinder their usefulness. 3D barcodes however, proved to be a much more practical solution and are used mainly in the industry today.

But how do 3D barcodes work? The basic principle of linear and two-dimensional barcodes still apply – an image is applied to an item which is then read by a barcode scanner. Only in this case, 3D barcodes are just that: three-dimensional. The barcode is permanently engraved or embossed on to the actual product during the manufacturing process. The only difference is that the bars are not read as variances of the width detected by lasers as with linear barcodes. Instead, the lasers determine the height of each 3D line or shape. The time it takes the laser to bounce back defines the height. And just as a laser can detect the white gaps between linear barcodes, so can it detect the lower regions of 3D barcodes and carry out a successful scan.

These 3D barcodes are ideal for those in the manufacture industry as they are virtually impossible to alter – resulting in fewer inventory errors as the barcode information is unobstructed – and can withstand the high temperatures, pressure and chemicals, unlike their label counterparts. Scanners used to read 3D barcodes can either be hand held as well as integrated into the assembly lines of the product manufacturing process. The application of the code onto products can either happen during the manufacturing process itself or embossed later with a press. Manufacturers now have a way to track a part on the line to assess efficiency of the production process, or to account for the number of man hours needed to create a single part.

Because the encoded data is so secure on 3D barcodes, jewellery businesses have opted to implement them into their systems. Diamonds have 3D barcodes engraved on them via microscopic cubes – invisible to the naked eye. The 3D barcode – exceptionally strong and impenetrable – can detect who the diamond belongs to in the case of theft.

Since their inception, barcodes have evolved and evolved to better serve our needs. The innovation of barcodes is endless and who knows what will be the next advancement of technology. What we do know is that they’re a critical aspect of our success in business – if there was a more efficient means to track products and inventory, an alternative system would be in place. Barcodes have altered and improved our world and way of business tremendously and as with all things, will continue to evolve in years to come.
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    Author

    Our blog researchers include local barcode experts from the SA Barcodes team: Cat Robinson and Andreas van Wyk

    SA Barcodes Team

    The aim of this page is to educate you, our customer, with all the information you may require about the different facets of barcodes and how they work.

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